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RTRC Conduit Expansion Calculator

Find the thermal expansion or contraction of a straight run of RTRC (reinforced thermosetting resin, fiberglass) conduit and whether NEC 355.44 requires an expansion fitting. Enter the run length and the expected high and low temperatures; the tool computes the length change from the NEC Table 355.44 coefficient and flags the 1/4 inch threshold.

Conduit run
Expected temperature range

How to use this calculator

  1. Enter the straight-run length of RTRC conduit between two securely mounted points, in feet.
  2. Enter the expected maximum and minimum temperatures the conduit will reach. Use the true extremes over the life of the run, not just the install-day temperature.
  3. Check the direct-sunlight box for exposed runs to add the 30 degF manufacturer allowance to the high end.
  4. Read the total length change in inches and millimeters. The tool says whether the movement reaches the NEC 355.44 quarter-inch threshold that requires an expansion fitting.

NEC reference

This calculator follows NEC 2020 Section 355.44 and Table 355.44, Expansion Characteristics of Reinforced Thermosetting Resin Conduit. Section 355.44 requires an expansion fitting where the length change from thermal expansion and contraction is expected to be 6 mm (1/4 inch) or greater in a straight run. Table 355.44 expresses the coefficient of thermal expansion of RTRC, 1.5 x 10^-5 in/in/degF (2.7 x 10^-5 mm/mm/degC). This tool references the NEC 2020 edition.

Results are for reference only. Verify against the applicable adopted edition of the NEC and consult a licensed electrician for code compliance.

How RTRC conduit expansion is calculated

RTRC (fiberglass) expands and contracts with temperature, though far less than PVC. NEC Table 355.44 captures that behavior as a single coefficient of linear thermal expansion: 1.5 x 10^-5 inch of length change per inch of conduit for every degree Fahrenheit of temperature change. The length change of a run is that coefficient times the temperature swing times the length:

length change (in) = 0.000015 x temperature swing (degF) x length (ft) x 12

Per 100 feet that reduces to about 0.018 inch for each degree, so the table lists 0.09 inch per 100 feet at a 5 degF swing and 1.80 inches per 100 feet at a 100 degF swing. The temperature swing is the full range the conduit sees: the expected high temperature minus the expected low temperature.

Table 355.44 length change per 100 ft

Temperature change (degF) Length change (in. per 100 ft)
50.09
250.45
500.90
751.35
1001.80
1252.25

Values computed from the NEC Table 355.44 coefficient (0.018 in per 100 ft per degF). The calculator uses the same coefficient for any length and swing, so its output matches these rows exactly.

RTRC vs PVC expansion

RTRC and PVC follow the same NEC method and the same 6 mm (1/4 inch) fitting threshold, but they expand at very different rates. RTRC (Table 355.44) has a coefficient of 1.5 x 10^-5 in/in/degF; PVC (Table 352.44) is 3.38 x 10^-5, more than twice as much. For an identical run and temperature swing, RTRC moves about 44 percent as far as PVC, so a run that needs an expansion fitting in PVC may not need one in RTRC. Use the PVC Conduit Expansion Calculator for Article 352 raceway, and this tool for Article 355 fiberglass.

Worked example: 100 ft run, 0 to 100 degF

  1. Temperature swing: 100 degF high minus 0 degF low = 100 degF.
  2. Length change: 0.000015 x 100 x 100 x 12 = 1.8 inches (45.7 mm).
  3. That is well over the 1/4 inch threshold, so NEC 355.44 requires an expansion fitting.
  4. Select a fitting whose travel covers 1.8 inches and set the piston for the temperature at the time of installation.

Why direct sunlight matters

Conduit in direct sunlight absorbs radiant heat and runs well above the air temperature. Conduit manufacturers recommend adding about 30 degF to the high end of the expected range for exposed runs. The direct-sunlight toggle applies that allowance. It is a design recommendation rather than an NEC Table 355.44 value, so it stays off by default; turning it on only increases the computed movement, which is the conservative choice when sizing a fitting.

Frequently asked questions

When is an expansion fitting required?

NEC 355.44 requires one wherever the anticipated length change in a straight run reaches 6 mm (1/4 inch). Below that the conduit and its supports absorb the movement.

How much does RTRC conduit expand?

About 0.018 inch per 100 feet for each degree F. A 100 foot run over a 100 degF swing moves roughly 1.8 inches, well under half of what PVC would move over the same run.

Does this size the expansion fitting itself?

No. The tool returns the movement the fitting must accommodate and whether one is required. Pick a listed fitting whose travel covers that movement, and set it per the manufacturer instructions for the install temperature.

What about PVC or metal conduit?

This calculator is for RTRC (reinforced thermosetting resin, fiberglass) conduit under Article 355. PVC rigid nonmetallic conduit (Article 352) expands more than twice as fast, so use the PVC Conduit Expansion Calculator for it; metal conduit expands so little that fittings are usually only needed at building expansion joints.

Related calculators

Studying for the licensing exam? Our own NEC Code Quickstart works all twelve exam calculations start to finish, each with the code reference. Also in paperback.

Running an electrical contracting business? Jobber handles scheduling, invoicing, and job management. Start a 14-day free trial.

For deeper NEC training on RTRC fiberglass conduit and expansion fittings, Mike Holt's NEC courses are the industry standard.

Working from the printed code? NEC code books and tab sets are available from Mike Holt.

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